State Supply offers steam trap testing tools and steam trap testers monitor your steam system. Ultrasound is a high frequency sound, above the range of the human ear, many things create ultrasound such as gas or vapor escaping under pressure. SONAPHONE - Ultrasonic Testing Device for Maintenance 4.0 I Leak Detection Condition Monitoring Tightness Testing Steam Trap Inspection Learn more about State Supply, State Supply has an A+ rating with the Better Business Bureau. The W-7 has both airborne and surface probe attachments. The auto industry puts the tone generator into a car or cars trunk and runs the detector around the door and window seals to detect leaks. ULTRASONIC TRAP TESTER UTT – 100 The UTT- Ultrasonic Trap Tester is a battery powered instrument that gives visible and audible indication of ultrasonic frequencies. Some experience, together with a working Find Steam Trap Ultrasonic Tester related suppliers, manufacturers, products and specifications on GlobalSpec - a trusted source of Steam Trap Ultrasonic Tester … This test method provides the earliest signal of steam trap wear and is used as a predictive tool for steam trap monitoring. Steam traps can fail for a variety of reasons causing steam to escape. Test Systems Steam traps can be tested during operation by using sightglasses, ultrasonic listening devices or level meters. Subscribe to our newsletter and stay up-to-date on the latest developments and special offers! They are installed It has built-in selectivity to screen out normally audible sound and only the ultrasound can be heard. December 04, 2019 Armed with such accurate readings, you can instantly determine whether or not a steam trap is malfunctioning. Use an AccuTrak® Ultrasonic Leak Detector to quickly hear internal flow through steam traps and valves. Listening for the tell-tale rushing sound of a leak enables the user to make an accurate judgement immediately. When steam traps leak or fail, it can be extremely costly. Ultrasonic detectors are a valuable diagnostic tool to detect leaks in steam traps or wear or friction on machinery such as bearings, valves or power cylinder friction. or more! We have been in the business of making sure that you get the job done right since 1933. In cases were there is no pressure this kit also includes a "tone generator" that puts out ultrasound. ATTN: Small pack shipments are experiencing 2-3 day carrier delays. * That's what many companies can expect by initiating a simple steam trap testing and repair program. Ultrasonic testers translate high-frequency emissions generated from the mechanical and fluid flows of traps into the audible range where they are heard through headphones … The early detection of steam trap leaks or fails and signs of wear leads to increased operational reliability, and considerable cost savings.The ultrasonic testing device SONAPHONE is used for steam trap and valve … Steam trap manufacturers and their service provider partners are a very good resource for undertaking steam trap audits and can provide hands-on training and understanding of steam trap operations. I dont have a lot of … The regular inspection of valves and steam traps is essential for preventive maintenance. The operator utilizes the stethoscope module to contact the discharge side of the steam trap, and has the ability to sense and detect even subtle changes in operational … Testing steam traps using ultrasound requires very little training, however a basic understanding of how a particular steam trap operates is certainly helpful. Leaking steam traps are tremendously inefficient, it's like trying to heat your house with the windows open. Superior Signal Company LLC, Industrial Grade Headset (Hardhat Compatible). It has built-in selectivity to screen out normally audible sound and only the ultrasound can be heard. Hours. Listening … A major source of energy loss is through leaking steam traps and valves. Is the steam trap blowing steam? Ultrasonic steam trap inspection is considered a “positive” test in that an operator can instantly identify sound quality and intensity differentials and thereby determine operating condition accurately. A good steam trap sounds one way, a faulty steam trap … The W-7 has both airborne and surface probe attachments. The CHECK-IT Model 0616 Steam Trap Tester allows you to accurately and quickly measure pipe temperatures at the upstream and downstream sides of a steam trap. © 2021 State Supply. Ultrasonic steam trap testing is the final test method to be used in the steam trap testing program for detecting faulty steam traps. Since the system is closed, it is not  possible to know if the steam trap is operating correctly without the proper tools. Test Systems Steam traps can be tested during operation by using sightglasses, ultrasonic listening devices or level meters. We isolated the station and started rebuilding all of the traps. Our state-of-the-art, automatic testing device makes it easy for any steam trap technician to survey your trap population quickly and accurately, on a regular basis. assess the function of steam traps and prevent energy and steam loss and damage to the steam system; Broadband ultrasonic analysis. As mentioned above, the UE Systems Ultraprobe® 100 Leak Detector & Valve Tester utilises ultrasound technology allo… Steam traps have an operational life ranging from four to eight years and often fail in the open position, allowing steam to escape its point-of-use. They said all traps were fine. Since the steam path through steam traps generates a distinct sound profile, it is possible to use this information to quickly and effectively recognize steam trap failures. ~ Sorry, we're closed. Before you begin testing, it is … How would you like to save $30,000/yr. Call us at (877) 775-7705 on Monday - Friday from 6am to 6pm Central Standard Time. The operator utilizes the stetho-scope module to contact the discharge side of the steam trap, and has the ability to sense and detect even subtle changes in operational characteristics or … SAGE UMT® is a Fundamental Tool in Your … Is the steam trap blowing steam? Your transactions are processed through our secure servers. we found four destroyed. Try to reset your password. Sightglasses (Vaposcopes Type VK 14, VK 16) provide an effective means of observing the flow of liquids in pipework. In addition to simply locating a failure, ultrasonic testing is also capable of measuring the magnitude of the failure and therefore the volume of steam loss … Ultrasonic steam trap testing is the final test method to be used in the steam trap testing program for detecting faulty steam traps. The computerized steam trap tester would give accurate data on the status of traps (blowing, leaking, blocked, etc.) The portable ultrasonic steam trap testing detector is specially designed for detecting steam loss through steam traps and stop valves. Thermographic inspections traditionally measure both the inlet and outlet temperatures of the trap to … Thousands of dollars in wasted energy and downtime can be avoided using AccuTrak ® to identify these otherwise invisible losses in compressed air / vacuum systems, steam traps and valves. AccuTrak ® Ultrasonic Leak Detectors will quickly pinpoint turbulent leak sounds as well as friction in worn rotating equipment. Either a simple ultrasonic sound detector or a more sophisticated portable computerized steam trap tester could conduct the actual trap testing. If done regularly, this simple test can save tens of thousands of dollars in energy costs. SSC Catalog Steam Trap Testing Instruments, Access to your entire transaction history. With a temperature range of -100°F to 1999°F, this pocket size tester … The ultrasonic unit allows the operator to hear sounds undetectable by … © A modern version of the listening rod is the ultrasonic trap tester which detects ultrasound generated by a leaking trap. The recorded ultrasonic vibration is analysed by the data collector and evaluated in accordance with certain empirically ascertained limit values that depend on the trap type. The Ultrasonic Steam Trap Leak Detector converts and amplifies the 35,000 – 45,000 cycles to frequencies that can be heard by the human ear. The operator utilizes the stethoscope module to contact the discharge side of the steam trap, and has the ability to sense and detect even subtle changes in operational characteristics or … Steam trap testers allow you to know if your steam traps have failed. It is intended for use as a diagnostic tool in the analysis of steam trap operation and can also be used to detect leaks in steam and compressed air systems. JavaScript seems to be disabled in your browser. Steam Trap Tester IF A STEAM TRAP STOPS AND YOU DON'T NOTICE IMMEDIATELY IT WILL SOON START TO COST YOU A LOT OF MONEY! Sightglasses ... Another way to test traps is to use an ultrasonic listening device which detects the sound produced by steam flowing through the traps. Utilizing the touch probe on an AccuTrak ® Ultrasonic Leak Detector, you can easily determine if a steam trap is cycling correctly or if it is letting steam blow by. there were 15 traps and steam was venting from condensate receiver to roof vent. Regular maintenance and trap testing, which should be carried out at least once a year, can strongly reduce the failure rate to 5 %. We have one phone number that gets answered by real people. Choose from ultrasonic listening, … During the test the temperature of the steam trap is measured, too. Valve Inspection with Ultrasound . It provides easy, accurate leak detection and mechanical inspection through advanced ultrasonic technology. You must have JavaScript enabled to use statesupply.com. The UE Systems Ultraprobe® 100 Leak Detector & Valve Tester is a troubleshooting and inspection tool designed to detect and measure ultrasound emissions in order to verify the functionality of machines, electrical systems and steam traps, as well as find leaks. If you choose to ship LTL, choose priority for more reliable delivery times. • Steam valves Ultrasonic steam trap testing is the final test method to be used in the steam trap testing program for detecting faulty steam traps. In a recent application for a laundering services company, the PT1 Pocket Trapman diagnosed in a large leak that would have cost more than £2,500 worth of lost steam … Armstrong's SAGE UMT® eliminates human error and raises the quality of steam trap testing to a new level. The measured ultrasonic spectrum is shown on a display unit as needle deflection on a scale, or as a curve on a … Stream Trap & Valves. The user can hear and evaluate whether the sound is normal or abnormal based on his/her real world experience. All rights reserved. Test Systems Steam traps can be tested during operation by using sightglasses, ultrasonic listening … The most versatile and accurate steam system diagnostics tool kit available today is ultrasonic testing equipment. We stock over 30,000 products for steam and hydronic heating systems. The applications for the tone generator can be for checking leaks on seals or gaskets. The SteamTector 2 will accurately test steam traps and valves for internal leaks. that the trap has failed … tested steam trap is working with or without loss of steam. To date, steam trap testing has most often been accomplished by either thermographic inspections or by ultrasonic testing. Holidays Observed, State Supply is known by building maintenance professionals accross the nation as the premier boiler room supply superstore. You don't need an account to purchase from us, but without an account you will miss out on a few important features: Ultrasonic detectors are a valuable diagnostic tool to detect leaks in steam traps or wear or friction on machinery such as bearings, valves or power cylinder friction. (877) 775-7705 Frequency range from 20 to 100 kHz; Software that is intuitive to operate. In the hands of a trained and experienced operator, the ultrasonic tester can be used to good effect, but in the hands of a novice, it is easy to draw the wrong diagnosis i.e. Utilizing the touch probe on an AccuTrak® Ultrasonic Leak Detector, you can easily determine if a steam trap is cycling correctly or if it is letting steam blow by. servicing takes place have a failure rate of defective steam traps in the order of 15 – 25 %. Steam traps of all makes can be inspected by ultrasonic measurement during ongoing operation. Each of these methods has its merits; however, each has its limitations. Not sure if you have a State Supply account? and quantify the steam loss. We hired a service that used an ultrasonic tester specifically to find a leaking trap on a reducing station. UE Systems is the world leader in providing ultrasonic instruments & training solutions for predictive maintenance, reliability, condition monitoring and energy saving programs. 2021 steam traps (blowing steam), but even leaking steam from Figure 5: High Frequency Ultrasound Unit Figure 6: High Frequency Ultrasonic Unit Field Testing a steam trap in operation. Ultrasonic … Testing steam traps using ultrasound requires very little training, however a basic understanding of how a particular steam trap operates is certainly helpful. By listening to the ultrasonic components of a working steam trap, a user can isolate the signal and easily identify operational sounds. I highly recommend you work with your vendor to implement an ultrasonic-testing-based inspection methodology for steam traps. The UP100 is a portable battery powered instrument which gives visible and audible indication of ultrasonic frequencies. 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